Guides / Assembly

Hand-soldering SMD: tools and technique

You don't need a pick-and-place to build SMD — the right iron, flux and technique go a long way.

Plenty of SMD gets built by hand. With a decent iron, flux and steady technique, everything from 0603 chips to fine-pitch QFPs is doable on the bench — only leadless parts really force reflow.

The kit

Two-terminal chips

Tin one pad, place the part with tweezers while reheating that pad, then solder the other end. 0603 and 0805 are easy; 0402 takes practice; 0201 and smaller really want a machine.

Leaded ICs

For SOIC and QFP, tack one corner pin, align, tack the opposite corner, then drag-solder each side with plenty of flux and wick off any bridges.

When to switch to reflow

QFN, DFN and BGA hide their pads, so they need reflow or hot air. Every package page lists a hand-solder difficulty to set expectations.

Ready to prep a board?

Convert a job for any machine →

More guides